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Inground Spa Installation

Preplumbed Spa Shell Placement and Equipment Installation.

Pool Warehouse is confident we are that you can do the installation your-self and do it right.  The installation of a Pool Warehouse Spa is a much simpler task than most people think.

 Dual Pump System Pool & Spa

SELECTION OF THE SPA SITE:

   Keep in mind that the Max distance between the Spa and Equipment is 20-25 feet. The 3 button controller functions on air pressure and comes with tubing of 25' on all Pool Warehouse Inground Spas.  Selection of the Spa site will determine how much grading will have to be accomplished prior to the actual dig for the spa. Naturally, a level area is best because it will require the least amount of preparation for the dig, but in many cases there is no level area, therefore, the site must be prepared to accept the Spa prior to dig. The spa site should be elevated slightly higher than the surrounding area. It is most important that drainage from the surrounding area does not run into the spa.

 When dealing with slopes, the severity of the slope will determine if retaining walls must be built in order to have a level area for the spa. If the slope is relatively minor, a simple wall built from railroad ties or landscaping timbers may be all that is needed, but if the slopes are severe you may be forced to construct a major load bearing retaining wall. If you are not certain, consult a local civil engineer. Poor planning at this portion of the job can cause real problems latter on, so make certain you are dealing with your grade properly.

 Contact your local utility companies and have your gas line and any underground power lines marked prior to digging.

THE EXCAVATION Hard Bottom (Recommended):

Pool Warehouse Spa shell is self supporting. We recommend a hard bottom placement for our spas, smooth, and flat concrete surface at least 4" thick as large as the bottom contact points. Be sure not to seal the bottom off  and making a sealed box. You will need water to escape under the spa, try  gravel beds around the concrete base this  will help with standing water. 

 THE EXCAVATION Sand Bottom:  

With the spa area and all elevations planned including your decided type of decking, you are now ready to proceed with the dig. An ideal excavation is one that is as close as possible to the dimensions of the spa shell, but with the following rules in mind. The excavation should be 2" to 4" deeper than the actual spa for your sand bed. The sand bed is to level the spa shell and provide a perfect support base with no voids when the spa is lowered into the hole. Your excavation should be approximately one foot longer and one foot wider than the spa shell. This will allow for a six inch over dig all the way around the spa once it is in place. Additional hand excavation will be required to insure the skimmer when attached to the spa will fit in the excavation.

TRENCHING FOR PLUMBING:

Trenches should be deep and wide enough to allow all pipes to be buried below the frost line and should be in as straight a line from the spa to the equipment as possible. Check local code requirements for underground pipes.  Always now what is under the ground before you dig anywhere.

PLUMBING CONNECTIONS:

You will need 2" Flex or PVC lines for you Suction, Intake, and air line.   The Pool Warehouse inground spa has marked intake and suction lines making it easy find and connect to and from the spa and equipment pack.  Try not to use any sch 40 PVC 45 and 90degree elbows in the plumbing, these fitting reduce the GPM "gallons per minute". Instead use 2" Flex Pipe the flex pvc this highly recommend for easy installation and max flow. Take caution in not letting debris getting into the piping during installation.

ELECTRICAL INSTALLATION: 

Pool Warehouse highly recommends use of a processional electrician.  The equipment pack has detailed installation manuals to be used. 

PREPARING THE HOLE FOR THE SPA SHELL: 

Sand or rock dust must be used to bed the shell into the excavation and for backfill. In no event is dirt to be used. One of the easiest ways to know how much sand is needed to be placed on the bottom of the excavation is to set a grade stake at all four corners, and one on each side of the center line in the bottom of the hole. If there are areas that are deeper than the 2 to 4", these can be filled with sand and are of no consequence.

TESTING THE INGROUND SPA CONNECTIONS :

It is recommended that all electrical hook ups be completed before pouring the concrete. Make certain all electrical inspections on lights, bonding and all other electrical work have been completed and checked off by the local inspectors prior to proceeding with your concrete. It is a good idea to run the spa for at least 24 hours before pouring the concrete to insure there are no leaks. We understand you want to enjoy your spa now but a 24 hour period with your spa running will let you know any problems before they will be extremely hard to fix.

POURING THE DECK:

As previously discussed in this manual, the type of decking you have selected will have determined the grade of the spa.  If you are pouring a regular deck up to the spas coping, than the top of the coping should be 4" above the surrounding area. In either event, it is recommended to dig out an area around the spa exposing the flange of the coping and just under it. This is important, as concrete should be packed under and over the flange of the spa, as the deck is poured. This will lock the spa into the concrete and provide for a much stronger bond of the spa to the deck. It will also eliminate cracking of the deck where it meets the spa.

When setting your outside forms, remember you want any water from rain or splash out to run off the deck, not into the spa. Plan for a slope of 1/4" per foot away from the spa. If your deck is going to tie into an existing deck, than some type of drain system should be planned to handle the run off. Proper drainage planning is very important.

An experience concrete finisher should always be used when pouring spa decks, especially when you are doing a cantilevered deck, as the forms must be taken off at the proper time to allow finishing of the inside of the form.

 

Kidney Inground Spa
Residential Large Families and commercial settings alike this is one large Kidney Inground Spa. 
Ontario Inground Spa
Seats 5/6 • 350 Gallons
 6'7" X 6'7" X 32"
AS7' 6'' Inground Spa
Dimensions: 7’ 6”x 7’6” x3’6”
750 gals (6,255 lbs.)

 Commercial Ready Inground Spa

 

AS9' Inground Spa
  9' X 7.6' X 3.5'
900 gals (7,506 lbs.)

Commercial Ready Inground Spa

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